MS Water Tank Manufacturer in Gurgaon
MS Water Tank Manufacturer
When industries, institutions, and large residential projects in NCR look for dependable water storage, MS (Mild Steel) water tanks remain a go-to choice thanks to their strength, longevity, and easy customizability. If you’re searching for an MS water tank manufacturer in Gurgaon, this guide will help you understand tank types, design considerations, coatings, standards, installation, maintenance—and why Kelvin Water Technologies is a trusted partner for turnkey, high-quality solutions.
Why Choose MS Water Tanks?
MS tanks offer a robust structure that handles tough operating conditions—temperature swings, frequent filling/emptying, and higher capacities—better than many alternatives. Key advantages include:
- High structural strength: With proper plate thickness and ribbing, MS tanks can be engineered for very large capacities with minimal deformation.
- Custom dimensions & shapes: Rectangular, cylindrical, vertical, or horizontal—MS suits tight footprints and special process needs.
- Easy integration: Nozzles, manholes, level gauges, ladders, and platforms can be fabricated precisely to your process layout.
- Repairable & upgradable: Sections can be repaired, relined, or retrofitted with new accessories over time.
Typical Applications in Gurgaon and NCR
- Industrial Utilities: Process water, cooling tower make-up, boiler feed storage, and fire-fighting reserves.
- Commercial & Institutional: Hospitals, malls, data centres, educational campuses, hotels.
- Municipal & Housing: Overhead/ground tanks for RWAs, gated communities, group housing societies.
- Water & Wastewater Projects: Equalization, treated water storage, raw water buffer tanks, and rainwater harvesting systems.
Design Considerations for MS Tanks
An experienced MS water tank manufacturer in Gurgaon will engineer tanks around your operating parameters:
- Capacity & Footprint: From a few thousand litters to hundreds of kilolitres. Site conditions drive shape and height.
- Plate Thickness & Stiffeners: Calculated from hydrostatic pressure, seismic/wind loads, and tank geometry.
- Material Grade: IS 2062 (E250/E300) or equivalent structural steel grades are commonly used for shells, stiffeners, and base frames.
- Corrosion Protection: Internal food-grade epoxy or glass-flake epoxy, external polyurethane or alkyd systems; hot-dip galvanization for accessories where appropriate.
- Seismic & Wind Loads: Gurgaon falls under seismic considerations; tanks and pedestals must comply with relevant codes.
- Nozzles & Fittings: Inlet/outlet, overflow, drain, vent, sampling, level instrumentation, and fire-fighting connections as per design.
- Foundation Interface: RCC plinth or steel skids with anchor bolts; load distribution checked against soil bearing capacity.
Coatings & Corrosion Control
The performance of an MS tank is closely tied to its protective system:
- Surface Preparation: SA 2.5 abrasive blasting (near-white metal) improves adhesion and coating life.
- Primers & DFT: Zinc-rich primers followed by high-build epoxy; target Dry Film Thickness typically 300–500 microns internally depending on water quality.
- Potable Water Safety: Use certified, food-grade epoxies for drinking/RO product water; ensure curing times are met and testing is completed before commissioning.
- Cathodic Protection (Optional): For critical applications or harsh water chemistries
Standards & Quality Checks
Reputable manufacturers align with:
- Material & Fabrication: IS 2062 for structural steel; welding procedures per WPS/PQR, welders qualified per standards.
- Inspection & Testing: Hydrostatic test at rated head; DP/UT for welds where specified; holiday testing of linings; DFT measurement of coatings.
- Documentation: GA drawings, QAP, ITP, welder qualifications, paint data sheets, test reports, and as-built manuals.
Installation & Commissioning
- Site Readiness: Level foundation, anchor bolt layout, clear access for lifting/positioning.
- Erection: Plate assembly or modular panels; careful alignment of nozzles and supports; torque-controlled bolting where used.
- Testing & Handover: Hydrotest, leak checks, coating holiday test, flushing, disinfection (for potable), and O&M training.
Maintenance for Long Service Life
- Inspection Schedule: Visual checks quarterly; annual internal inspection for large tanks or critical service.
- Cleaning: Sludge removal and surface cleaning based on water quality; disinfect potable tanks at defined intervals.
- Coating Touch-ups: Address scratches, under-film corrosion, or blistering promptly; follow manufacturer’s repair procedures.
- Record Keeping: Maintain logs of water quality, inspections, and repairs for predictive maintenance.
Buying Guide: What to Ask Your MS Water Tank Manufacturer in Gurgaon
1. Design Basis & Calculations: Confirm plate thickness, stiffeners, and load assumptions.
2. Coating System: Brand, data sheets, DFT targets, and suitability for your water quality.
3. Welding & QA: WPS/PQR availability, NDT scope, and inspector qualifications.
4. Delivery & Erection Plan: Lifting scheme, manpower, site safety, and commissioning timeline.
5. Warranty & Support: Coating and structural warranty terms; response times for service calls.
6. Documentation: Drawings, QAP/ITP, test certificates, O&M manual, and as-built dossier.
Why Kelvin Water Technologies?
Kelvin Water Technologies is a recognized name in water and waste management solutions with a strong footprint across India, including Gurgaon and the broader NCR. Here’s what sets Kelvin apart as a reliable MS water tank manufacturer in Gurgaon:
- End-to-End Capability: From design engineering and custom fabrication to surface preparation, industrial coatings, and on-site installation, Kelvin delivers turnkey tanks that integrate seamlessly into utilities, fire-fighting networks, and process plants.
- Quality-First Fabrication: Tanks are built with IS 2062 grade steel, standardized welding procedures, and robust quality plans. Hydrotests, DFT checks, and coating holiday tests are part of the norm to ensure leak-free operation and long coating life.
- Applications Expertise: Whether it’s potable storage, RO permeate, cooling tower make-up, or treated wastewater, Kelvin recommends the right coating system, fittings, and accessories for your specific service.
- Customization & Scalability: Kelvin provides bespoke dimensions, nozzle orientations, ladders, platforms, level instruments, and skids—ideal for retrofits and space-constrained basements or rooftops common in Gurgaon projects.
- Safety & Compliance: Emphasis on safe erection practices, load testing, and adherence to relevant Indian standards and local norms.
- After-Sales Support: Structured AMC/maintenance plans, inspection services, and rapid on-site support help maximize tank life and reliability.
Typical Deliverables from Kelvin Water Technologies
- Design Pack: GA drawings, nozzle schedule, load data, and foundation guidelines.
- Fabrication & QA Pack: Mill test certificates, WPS/PQR, welder qualifications, NDT/hydrotest reports.
- Coating Pack: Surface prep log, paint TDS/SDS, DFT and holiday test reports.
- Handover & O&M: Commissioning checklist, cleaning/disinfection protocols, maintenance schedule.
If you’re evaluating an MS water tank manufacturer in Gurgaon, consider a partner who brings engineering depth, rigorous QA, and responsive service. Kelvin Water Technologies offers all three—designing and delivering durable, custom MS water tanks that fit your space, process, and budget.